The Automatic Pick and Fill Sealing Machine is used for filling various types of solids and powders. The machine works automatically in picking, filling, and sealing of open Mouth Bags. It offers flexibility of using specific products with customized feeders.
We have customized the machine to pack all type of Powder & Granules material and currently worked for a Dry Wall Putty in Open Mouth Bags with the help of a robotic arm to pick the bags as a primary operation and then fill the material followed by stitching/sealing the bags which makes the machine fully automated, to make this process dust free for the good working environment we have provided a bag filter mechanism with the machine, and the comprises of the following
Bag Magazine Conveyor for bag placementBag Separator to separate the loaded bagsBag transfer conveyor to transfer the separated bags to the coming operationPneumatic bag opening mechanism to open the transferred bags and place them under the filling snootVT Corp Impeller Packer (Open Mouth) to fill the bags with Dry Wall PuttySlatted Conveyors to displace the filled bags for bag sealing and stitching to bag discharge pointAutomatic Bag Sealer for sealing the inner liner of the bags with a cable tieStitching/Sealing machine to stitch the outer covering of the bagsThis is a nonstop process independent of any force (manpower), saving the man hours cost and retired costs towards the unattended machine in absence of the operator being down for breaks.
It provides a pick and places mechanism for the bags from the stack, fills to dispense in the machine, hence Advantages of Automation in Packaging:
Lower Operating CostAssured ProductivityBetter Packing QualityGreater ConsistencyFaster ROIReduces Dependency on ManpowerImproved working conditions making it most suitable and essential in GMP (Good Manufacturing Practice)A fully automatic solution that offers resource efficiency, safety, and effectiveness.
Fully automatic machinery minimizes human intervention.Excellent and reliable performance.A wide variety of feeders for various products.User Friendly machine handling tabs, with PLC.Machines with sensors and alarms for trouble-free operation.In conclusion, automation must be coupled with changes in the mortal terrain of a company
Fully Automatic Filling and WeighingImpeller type, Electronic Microprocessor Controlled Machine.Packing Machine capacity 50 kg/bag.Ideal for packing in pre-stitched valve type bags of JUTE/HDPE/PAPER etc.Useful for packing any powder like Wall Putty, Cement, Cement Paints, Pigments, Dyes, Chemicals, Flour, Soda Ash, Carbon Black, etc.Negligible amount of spillage hence wastage or loss of material will be minimized resulting into net savings & keeping packing house very cleanLow power consumptionSmall & Compact machine hence occupying very small spaceRugged & reliableEasy to operate and maintainRobust Design & Engineered for continuous on line operation| Product | Feeder Model Code | Speed - Feed Rate - 40 Kg Bags/Hr | Accuracy In GMS |
|---|---|---|---|
| Cementitious Product With Bulk Density 1.2 | VTC - VIP 2.1 ( N ) | 250 - 300 | 150 |
| VTC - VIP 2.1 ( N ) | 250 - 300 | 150 | |
| VTC - PMT 2.1 ( N ) | 180 - 200 | 80 - 100 | |
| VTC - PMT 2.2/1 (N ) | 350 - 400 | 80 - 100 | |
| VTC - PMT 3.1 (N ) | 180 - 200 | 50 - 70 | |
| VTC - PMT 3.2/1 ( N ) | 350 - 400 | 50 - 70 | |
| Granular Products (SUGAR) | VTC - GFP 1.1 | 300 - 350 | 100 |
| VTC - GFP 1.2/1 | 600 - 650 | 100 | |
| VTC - GFPN 1.1 | 350 - 400 | 30 - 50 | |
| VTC - GFPN 1.2 | 600 - 700 | 30 - 50 | |
| Wet Sand | VTC - VGFP 1.1 | 250 - 300 | 100 - 150 |
| VTC - VGFP 1.2 | 500 - 550 | 100 - 150 | |
| Granular | VTC - BFP 1.1 | 250 - 300 | 100 - 150 |
| VTC - BFP 1.2/1 | 500 - 550 | 100 - 150 |
VIP- PFS | PMT | VGFP | Belt Feeder
Automated packaging equipment is an efficient way to streamline the entire packaging process. Automating your packaging process can lead to improved production speeds. Often when there is a manual packaging process, the machine producing the product is not able to run at full capacity as the manual packaging process is not able to keep up with this level of output.
So, we’ve extemporized our hi-tech packaging machine to full automation which achieves the loftiest packaging speed which is delicate to achieve in manual operations.
Our packaging machines that feed the diligence like Cement, Paint, Dry Mix, Chemicals, Wet & Slag Sand, Fertilizer, Minerals, Sponge Iron, Sand & Stone Aggregates, and Dry Concrete are as follows
