Vertical Form Fill Seal (VFFS)

VTC – VFFS Machine 300/600/900

In the consumer products industry, the Vertical Form, Fill, and Seal (VFFS) machines are the quintessence used for a wide variety of packaging applications. VFFS machine is extensively used for the packaging of dry food products like sugar, flour, spices, cereals, pulses, assorted mixtures, namkeen, popcorn, rice, corn, puffed rice, edible oil, etc.

VT Corp VFFS machine is the epitome in the flexible packaging due to its quality, service life and sophistication which offers high speed, high accuracy and efficient flexible packaging of a wide variety of consumer or retail products be it in any form such as powder, granules, liquid, paste, etc.

The machine forms the pouch out of a heat sealable laminate roll, while simultaneously filling the pouch bags with the product by the help of suitable filler (dosing) and sealing the filled pouch bags. The vertical sealing mechanism remains in contact with the pouch film continuously so that the film does not need to stop to receive its vertical seam. After this, a heated sealing jaws come together to make the top sealing of one bag and the bottom seal of the next bag thus making it a continuous motion machine. Once the material is filled completely in the pouch bags, a sharp knife inside the heat seal jaws moves forward and cuts the bags. The jaw opens and the packaged pouch bag drops down into the take-up conveyor.

Salient Features

  • Sophisticated Machine due to its High Speed and Accuracy with all Servo Mechanism
  • Certified CE marked PLC Controller with user-friendly HMI.
  • Filling Capacity: 3 grams to 10 kg bags
  • Products can be packed: Grains, Pulses, Rice, Snacks, Namkeen, Sugar, Tea, Coffee, Flour, Spices, Agro-chemicals, Fertilizers or any free flowing products.
  • Easy changeover of size parts
  • Highest output speed of up to 120 pouches per minute (pouching speed)
  • Packaging Material: All inner Heat Sealable Laminate and weldable monofilm
  • Static Charge Eliminator for spices packaging
  • Pin hole arrangement for retail pouch packaging
  • Counting mechanism
  • Jacketed Hopper with Heat Insulated Pipe for packaging of Ketchups, Grease, Chyawanprash, etc.

Pouch Filling and Sealing

01. Economical (E Model)
  • Film Pulling – Servo Operated
  • Unwind Assembly – Mechanical
  • Horizontal Sealing – Pneumatic Operated
02. Servo (S Model)
  • Film Pulling – Servo Operated
  • Unwind Assembly – Servo Operated
  • Horizontal Sealing – Servo Operated
03. Continuous (C Model)
  • Film Pulling – Servo Operated
  • Unwind Assembly – Servo Operated
  • Horizontal Sealing – Servo Operated
  • Sealing Jaw cycle – Servo Operated

Pouch Style

  • Pillow Bag (with pin hole, euro slot, stick bag, continuous bag)
  • Gusset Pouch (with D – cut)
  • 4-Side Seal Pouch
  • Block Bottom
  • Quad Pack
  • Penta Seal
Pillow Pouch
Pillow Pouch
Gusset/Block Bottom
Gusset/Block Bottom
Quad Pack
Quad Pack
Penta Seal
Penta Seal
3 Side Seal
3 Side Seal
4 Side Seal
4 Side Seal

Feeders

  • Cup Filler
  • Auger Filler
  • Multi Head Weigher
  • Piston Filler
  • Flow Meter
  • Counting Mechanism
  • Combi Feeder
  • 14 Head Net Weigher
MACHINE MODEL VTC 300(E) VTC 300(S) VTC 600(E) VTC 600(S) VTC 600J VTC 900(E) VTC 900(S)
Bag Size : Min. (WxH) in mm 50 x 75 60 x 60 100 x 160
Bag Size : Min. (WxH) in mm 140 x 210 280 x 380 400 x 560
Bag Size : Min. (WxH) in mm 5-500cc 50-5000cc 100-20000cc
Machine Speed (Dry Cycles/Min 80 120 80 80 120 70 90
Pouch Style Pillow Pillow, Gusset, Block Bottom, Quad Pack & Penta Seal Pillow Pillow, Gusset, Block Bottom, Quad Pack & Penta Seal
Film Unwinding Standard : Mechanical Optional : Motorised
Web Tracking Auto Web Tracking
Film Pulling AC Motor Servo AC Motor Servo Servo Jaw Pulling AC Motor AC Motor / Servo
Horizontal Cross Sealing Pneumatic Servo Pneumatic Servo Servo Pneumatic Servo
Appox. Air Consumption @ 6 bar 12.5 CFM 8 CFM 14 CFM 8 CFM 10 CFM 20 CFM 12 CFM
Power Supply 3 phase, 415V AC, 50 Hz
Connected Load 4.0 kW 5.0 kW 5.0 kW 6.0 kW 7.0 kW 10.0 kW 8.0 kW
Packaging Material Heat Sealable Multi Layer Laminate & Sealable Monofilm Heat Sealable Multi Layer Laminate & Sealable Monofilm Heat Sealable Multi Layer Laminate Heat Sealable Multi Layer Laminate & Sealable Monofilm
Max. Film Roll Width in mm 300 590 850
Max. Film Roll Dia in mm 400 450 450
Core Size Dia in mm 76
Machine Construction Powder Coated Mild Steel - Metallic White Aluminum (RAL9006)
Contact Parts Standard : AISI304 Optional : AISI316
Overall Size (WxLxH) in mm 900 x 1300 x 1300 approx 1000 x 1300 x 1500 approx 1200 x 1800 x 1800 approx
vertical-form-fill-seal
vertical-form-fill-seal
vertical-form-fill-seal
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